42' TRIPULSE DUAL HOT WIRE GTAW PIPE CLADDING SYSTEM

Manufacturer

Not provided

Model

TRIPULSE

Year

2015

Stock #

17561

Condition

Excellent

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Specifications

Equipped With

42' TRIPULSE DUAL HOT WIRE GTAW PIPE CLADDING SYSTEM 

New 2015

SPECIFICATIONS
NOTE: SPECIFICATIONS AS WRITTEN BY ARC SPECIALTIES
PIPE LENGTH CAPACITY: 42'
PROCESS: HOT WIRE GAS TUNGSTEN ARC WELDING
BASE MATERIAL: 4130
FILLER WIRE: 1/16"
MANUAL PART LOADING
MANUAL INITIAL TORCH POSITIONING
MANUAL PROCESS START
AUTOMATIC PROCESS STOP CONTROL
MANUAL PART UNLOADING
AUTOMATIC VOLTAGE CONTROL
VIDEO CAMERAS
PLC CONTROL
MAXIMUM PART O.D.: 15.98"
MINIMUM PART I.D.: 6"
ELECTRICAL: 480V / 3P / 60Hz

EQUIPMENT DETAILS:
The TriPulse Cladding System is a PLC controlled horizontal cladding system that has the Tripulse software with data
logging for each torch. The torch mount is a steel structure with precision guide ways to allow the torch carriage to
move along while welding. The torch carriage has two hot wire gas tungsten arc torches with AVC linkage for each
torch. The torch mount is secured to the machine cart that travels on a track to enter inside the part. The machine
cart has some of the welding equipment mounted to it such as the wire feeders and wire spools. The part is rotated
by turning rolls. The system has one driver turning roll assembly that is stationary and connected to the torch support
base. The torch support base has a mating cut out that the torch mount drives into to steady and support itself while
the torch carriage travels through the part during the welding process. The torch support base also has an end stop
roller to prevent walking of the housing. The idler roller assembly is adjustable along a track for different lengths. The
electrical enclosure and welding equipment is placed beside the machine for accessibility.

TRIPULSE CONTROL SYSTEM:

ARC Voltage Contro AVC Integrated for each torch unit

Constant Surface Speed Control of part rotation

High frequency hardened control system and components

Industrial PLC Control Unit

LCD Color Display Touch Screen with Graphical User Interface and Multiple Language Capability

Part rotation and slide position display

Program Teach Capability

Simplified operation including default-welding parameters, Torch position teach function, and English prompting for
operator input

Storage of 20 sets of welding parameters.

Torch Position command and display

Turning Rolls and Torch Carriage interface capability

Welding Amperage preset & actual

Welding amperage ramp control

Welding Pulse Control

Welding Voltage, preset & actual

Welding Wire Speed Control and Synchronizing

Welding Wire Speed ramping

Remote Diagnostic Capability
Electrical Enclosure
(2) Tri-Pulse Technology capability

MACHINE MOUNTING BASE:
Skid mounting base frame for track, cart, torch support, and headstock
Twin Rail with center mounted rack and pinion drive system
Adjustable height torch support with top roller
Adjustable height pipe jack support with top roller (free standing)

TORCH MOUNT CART:
Motorized Torch Carriage, dual motor design with 2 speed ranges and w/ 20' or 42' of Travel
(2) Wire Spool braking capability added
(2) Wire Spool Size: 250 lbs.

HEADSTOCK ASSEMBLY:

Headstock Unit, 3/4 horsepower, variable speed from 0.3 to 3 RPM, 15.98" I.D. spindle bearing, bolt circle mounting
pattern

3-Jaw chuck, plain back, self centering scroll chuck, 2 piece jaws, semi-steel body, 15.98" thru-hole, 1 set of hard jaws,
mounting plate adaptor

WELDING EQUIPMENT:
(2) ARC Hot One 150 amp hot wire power supply, 480 Volts AC, 1 Phase, 60 Hertz
(2) ARC Starter
(2) 460 amp DC CVCC Inverter Power Source, 460 Volts AC, 3 Phase, 60 Hz
(2) MIG 35HD-EH11 Wire feed motor with 4-roll drive
(2) Chiller Units
(2) Water Cooled Cables
(2) Water Cooled Torches
(2) Water Cooled Wire Guide Conduits
42' Torch Body with 2 Hot Wire GTAW Water Cooled Torches
Cooling Ring

VIDEO MONITORS AND CAMERAS:
(2) CCTV Remote Welding Monitoring System, 12 mm diameter camera, remote iris and focus, cooling, mini integral
xenon light, 1/4-20 mount, integral UV cut and ND filter, spot filter, 1.00" diameter x 3.2" length
(2) CCTV Control console with 5" LCD (to include SVHS and composite video outputs), 105' control cable, 1O m video
cable, 75' SVHS cable, CCU, controller housing
(2) CCTV Camera Replacement Spatter Shields
Data Logging Dual Head

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