Precision. Reliability. Productivity.

The HYDMECH DC-210A is a compact, fully automatic dual-column horizontal band saw designed for consistent, high-accuracy cutting in production environments where efficiency and repeatability are critical. Its rigid dual-column construction, combined with a four-point hydraulic blade tensioning system, delivers straight, square cuts across a wide range of solid and structural materials.

Built for unattended operation, the DC-210A features full hydraulic automation, PLC-controlled cycle sequencing, and variable frequency blade speed control—making it an ideal solution for fabrication shops, service centers, and manufacturers seeking reliable automatic sawing in a compact footprint.

Why the DC-210A Performs

·         Rigid dual-column construction for cutting accuracy

·         Concrete polymer–filled saw bow and column for vibration damping and stability

·         Four-point hydraulic blade tensioning for consistent blade performance

·         High-efficiency power transmission through a direct blade drive system

·         Heavy-duty bearing housing isolates gearbox from blade tensioning forces to improve long-term reliability

·         Pre-hardened, pre-loaded linear motion guides for smooth saw frame travel

·         Variable frequency blade speed control for material-specific cutting

·         Automatic shuttle indexing for repeatable length accuracy

·         Designed for continuous production with minimal operator intervention

Automatic Operation & Control System

The DC-210A utilizes PLC-controlled automatic cycle sequencing to manage material clamping, blade feed, head movement, and shuttle indexing. A digital linear scale with sensor feedback ensures accurate length positioning and repeatable batch production.

A pressure-balancing hydraulic valve automatically regulates feed force based on material conditions, improving cut quality while extending blade life. Operators can quickly program cut lengths and batch quantities through the user-friendly touchscreen interface, reducing setup time and ensuring consistent performance across shifts.

Technical Specifications

Standard Features

·         Fully automatic dual-column horizontal band saw design

·         Rigid dual-column frame

·         Concrete polymer–filled saw bow and columns

·         Direct frequency drive transmission for smooth, maintenance-free blade drive with no belts or pulleys

·         Heavy-duty direct blade drive motor with German Nord gearbox and motor for high torque and reliable power transmission

·         Variable frequency blade speed control

·         Four-point hydraulic blade tensioning system

·         Automatic blade guide adjustment with clamping vise

·         7” touchscreen control

·         PLC-controlled automatic cycle sequencing

·         Out-of-stock detection switch for unattended operation

·         Hydraulic automatic material indexing (shuttle feed)

·         Floating shuttle indexing vise for uneven material

·         Digital linear scale/encoder for length control

·         Laser cut-line indicator for fast, accurate blade-to-material alignment

·         Hydraulic main split front vise and shuttle vise

·         Variable vise pressure control for secure clamping of thin-walled tubes and profiles

·         Hydraulic overhead bundling clamps secure multi-bar or tube bundles for faster throughput and consistent bundle cutting accuracy. Note: reduces saw capacity to 5.9” H x 8.25” W and indexing stroke to up to 19.5”. Easily removed to utilize the saws full capacity and indexing stroke

·         Roller support across the full length of the indexing table

·         Separate hydraulic power pack with large-capacity reservoir

·         Mist lubrication system

·         Powered wire cleaning brush

·         Electrically driven chip auger

·         Signal tower LED run/stop light on top of the machine

·         Electrical protection to IP54

·         Work light

Optional Features

·         Remote Pedestal Control

·         Automatic lubrication system - reduces routine maintenance requirements, ensures consistent lubrication of moving components, and helps extend machine service life.

·         Roller Discharge Tables – 5’ and 10’ (1.5 m/3 m)

·         Vertical Alignment Rollers for long stock

·         Idler and Powered Conveyors 

·         Coolant Drip Pans, Filler Plates, Forklift Cut-Outs