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42" BLANCHARD 22K-42 VERTICAL SPINDLE ROTARY SURFACE GRINDER
Remanufactured W/ Warranty
Chuck Dia.: 42 inches
Spindle (Horz/Vert): vertical
Power: 50 horsepower
Swing: 46 inches
Under Wheel: 24 inches
Table Speeds: 5,7,10,15,20 & 27 RPM
Grinding Wheel Dia.: 22 inches
CNC Control: no
Dimensions: 13'-5"L x 8'-4" W x 8'-7" H Min. 9'-1"H Max
Weight: 14500 pounds
42" Magnetic Chuck
21-24" Approximate Range over Magnetic Chuck with New segments
22" Diameter of Wheel Chuck
48" Swing Inside Water Guards
720 RPM Wheel Speed
(6) Ranges of Table Speeds 5, 7, 10, 15, 20 & 27 RPM
Automatic Down Feeds of 0- 70 IPM
50 HP , 3 PH, 60 Cycle, 440 Volt Spindle
Coolant Pump (reservoir In base)
Thank you for choosing F. P. Miller Company to provide you with a quote on a purchase and re-manufacture of a Blanchard Rotary Surface Grinder. The scope of work would include:
1) MACHINE DIS-ASSEMBLY:
a) Completely disassemble machine & inspect parts and castings.
b) Clean and wire brush all parts
2) TABLE AND TABLE SUPPORT WAYS:
a) Machine as required.
b) Precision Scrape, fit the table support ways to the table ways.
c) Installation of Moglice wear material in cup if needed.
d) Grind magnetic chuck hardened bull gear
3) CARRIAGE AND BASE WAYS:
a) Re-grind hardened base ways (Replace if required)
b) Precision scrape and fit carriage to base ways.
c) Installation of cast iron way replacement if required on carriage ways
4) VERTICAL SLIDE AND COLUMN WAYS
a) Machine as required
b) Precision scrape and fit the vertical slide ways to the column ways including the gibs.
c) Replace or rebuild Elevating Screw and Nut
d) Installation of cast iron way replacement if required on vertical slide.
5) CARRIAGE AND TABLE DRIVE MECHANISMS
a) Rebuild table drive assembly (including replacing bearings and seals).
6) HEAD FEED MECHANISM:
a) Inspect and rebuild head feed as required (including replacing bearings and seals).
b) Inspect Feed worm gear and pinion, remove backlash or replace if required
7) SPINDLE UNIT COMPLETE:
a) Disassemble the spindle unit, clean and evaluate.
b) Replace the upper and lower spindle bearings
c) Rewind spindle complete, if required (additional cost)
d) Reassemble the spindle unit, and test.
e) Install Rebuilt "Cortland" style wheel mount
8) ELECTRICAL FEED MOTORS:
a) Rebuild or replace all feed motors including bearings
9) LUBRICATION SYSTEM:
a) Install Automatic oil lubrication system
b) Remove all lube lines on the carriage, base and table.
c) Replace all lube blocks and clean oil ports on the carriage, base and table.
d) Re-pipe with all new lines and fittings, the carriage, base and table.
10) GREASE SYSTEM:
a) Install new automatic grease system
b) Replace all lube lines on the column ways.
c) Replace all lube blocks and clean oil ports on the column ways.
d) Replace all lube fittings on the column.
a) All new wiring on machine
b) New magnetic controller
c) All new limit switches and push button switches (placed to your configuration)
d) New Electrical panel and components.
e) Install soft start for table
f) Updated Schematics
g) Updated manuals
12) MAGNETIC CHUCK:
a) Meg Magnetic Chuck
b) Install New Magnetic Chuck Controls
13) GUARDING AND COOLANT LINES:
a) Replace water guarding with new
b) Fit to machine
c) Install new coolant Lines and External Clean Out Hose
a) Sand entire machine to original machine surface.
c) Prime and paint grey. Will accommodate customers paint specs if possible
15) REASSEMBLY OF MACHINE COMPLETE AND TEST:
1. CONTRACTORS RESPONSIBILITY:
F. P. Miller will be responsible for furnishing all services, labor, parts and materials necessary to rebuild the machine as described above.
2. DIS-ASSEMBLY AND INSPECTION:
-All areas and items of rebuild will be completely dismantled to basic parts and castings.
-All parts and castings will be thoroughly inspected for defects.
3. RE-UTILIZATION OF PARTS:
-All parts that will be reused will be in such condition to assure proper part function and fit. This applies to parts which are used as is, as well as those that are repaired, or replaced.
4. REPLACEMENT PARTS:
-Replacement parts will be OEM or a suitable substitute.
-All bearings associated with spindle, regardless of condition, will be replaced with new bearings of the same type and precision class or better.
6. SEALS AND GASKETS:
-All seals and gaskets will be replaced with new seals and gaskets of a type equal to or better than original quality.
7. FASTENING DEVICES:
-All fastening devices will be inspected and all defective devices will be replaced.
8. ACCEPTANCE TEST:
-The machine will be run off at F. P. Miller Company with testing witnessed by customer.
-Two complete sets of machine documentation covering
-Electrical diagrams, maintenance and operating procedures, will be provided to customer
F. P. Miller Company warrants the rebuild of this machine against defective materials and workmanship. The warranty terminates (12) months or 2000 operating hours, whichever occurs first, from delivery (some regional restrictions do apply). This applies only if the machine has been installed correctly and used in normal and proper manner under recommended operating conditions. Note: Warranty does not cover magnetic chuck unless it has been rewound during re-manufacturing process (see options below)
Resurface Magnetic Chuck
Rewind Magnetic Chuck
Rewind main Spindle
Set up and run off in customer’s facility
New Drag Out Conveyor ($12,500.00) Included in price
Machine will ship with new Unisorb leveling pads
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